All Photoplastic Materials


 


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xCast

xCast is tailored specifically for the production of precision investment casting patterns on the NXE400 3D printer.

xCast is a much more economical and scalable alternative to all other direct and indirect metal 3D printing solutions on the market today and comes with Nexa3D’s validated workflow including:

  • Cleaner burnout for a variety of metals, including titanium and aluminum alloys.
  • Faster pattern printing and draining for a variety of sizes as well as complex and lightweighted patterns
  • 20X productivity gain over traditional and additive alternatives leveraging in-foundry or near-foundry toolless production of precision patterns same day, not in weeks or months

xCast delivers precision patterns for rapid prototyping and series production that seamlessly integrate into any production foundry’s dip-shell or flask-type investment casting process delivering toolless semi-hollow plastic patterns in lieu of wax patterns. xCast patterns are processed similarly to wax without autoclave and are flash fired from the ceramic mold. Featuring low ash content, xCast can be used to create high resolution parts with excellent surface finish.

xCast is an ideal production of lightweighted structures and complex shape including generatively designed parts and assemblies .

Unique Features:
  • ideal for in foundry series production of small, large and complex metal parts
  • offers a toolless, faster, and a more accurate alternative to traditional pattern production
Applications:
  • Aerospace
  • Defense
  • Automotive
  • oil and gas
  • heavy industry application

 

Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength at Break

ASTM D638

6~13 MPa

870~1885 psi

Young’s Modulus ASTM D638

120~290MPa

17~42 kpsi

Elongation at Break ASTM D638

6~11%

6~11%

Flexural Strength at Yield ASTM D790

10~16 MPa

1450~2320 psi

Flexural Modulus

ASTM D790

240~270 MPa

35~39 kpsi
HDT @ 1.81MPa

ASTM D648

31~34°C 87~93°F
Ash content (after burnout)

Material surface roughness after the cast (raw casting)

Gasses

Thermal expansion

Softening temperature

Shore Hardness

ASTM D2240

56~63D

 

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xPRO410

xPRO410 is a rigid photoplastic that prints parts with extreme accuracy and an exceptional surface finish. Formulated based on Henkel’s LOCTITE® PRO410 polymer and optimized for Nexa3D’s NXE400 3D printer, the material is ideal for general purpose prototyping and series production. xPRO410 is perfect for printing fast and accurate parts for a wide range of form, fit and function designs, beautiful appearance prototypes, and functional parts. xPRO410 can be printed continuously on the NXE400 at speeds of up to 8 liters per hour, representing a 20X productivity gain.  xPRO410 parts achieve dimensional accuracy of within 0.2% after post curing on the Nexa3D xCure system, and can withstand temperature exposure of up to 70°C.

Unique Features:

  • xPRO410 is the most affordable general-purpose material on the market, enabling multiple daily design iterations and same day on- demand production parts for small and large product enterprises
  • Ideal for service bureaus seeking to upgrade their services to same- day and next-day fulfillment
  • Ultrafast material that can be printed at speeds of up to 8 liters per hour, representing 20X design productivity gains

Applications:

  • excellent for all aspects of ultrafast general-purpose prototyping including, form, fit and function design iterations. Prints outstanding appearance models. Ideal for packaging applications and series production of rigid parts

 

Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength at Break

ASTM D638

41.6 MPa

6030 psi

Young’s Modulus ASTM D638

2365 MPa

343 kpsi

Elongation at Break ASTM D638

5.5%

Notched Izod Impact Strength ASTM D256

25 J/m

.47 ft-lb/in
HDT @ 0.455MPa

ASTM D648

61°C

142°F
Shore Hardness

ASTM D2240

79 D

 

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xCE-White – Functional

High performance polymer for producing end-use plastic parts and injection molding tools in minutes. Nexa3D’s new material is the fastest single cure polymer boasting higher flexural strength compared to those typically achieved only in dual cure cyanate ester resins. xCE-White has excellent isotropic properties and exhibit long-term environmental stability.

xCE-White is used to produce injection molding tools for a wide range of thermoplastic polymers including PP, PE, HDPE and PETG. Molds printed from xCE-White were successfully injected hundreds of times at temperatures between 230°C and 280°C without any visible mold temperature degradation or adhesion, and without the use of any mold release agents.

Unique Features
  • Fastest single cure polymer for heavy-duty parts and injection molding tools
  • Lightweight yet sturdy with inherent functionality to withstand load, pressure & temperature
  • High flexural strength comparable only to dual-cure cyanate ester resins
  • Isotropic properties for automotive, electronics and industrial components
Applications
  • Automotive parts, automation & robotics assemblies
  • Serial production of industrial components
  • Fast Production of functional injection molding tools
Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength

ASTM D638

69 ± 2 MPa

9932 ± 324 psi

Tensile Modulus ASTM D638

2.84 ± 0.13 GPa

412 ± 18 kpsi

Elongation at Break ASTM D638

8.0 ± 0.4%

8.0 ± 0.4%

Flexural Strength ASTM D790

135 MPa

19.6 kpsi

Flexural Modulus

ASTM D79

3.25 GPa

471 ksi
Notched Izod Impact Strength

ASTM D256

20 J/m 0.33 ft-lbs/in
Glass Transition

DMA, E”

128°C 262°F
Hardness

ASTM D2240

89 89

 

 

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xMED412

xMED412 is polypropylene-like material that is ideal for manufacturing a variety of biocompatible, medical and wearable devices. xMED412 is based on Henkel’s Loctite® MED412 material and is covered by all of its associated clearances, tests and certifications.

xMED412 is developed to deliver highly consistent part performance with extraordinary functionality. The medical-grade material is a very strong and durable photopolymer with mechanical attributes similar to polypropylene with fantastic elongation, impact strength, and compression strength.

xMED412 has been tested and cleared for production of nasopharyngeal swabs that comply with ISO 10993 testing and FDA Class I exempt classification.

xMED412 parts printed on Nexa3D’s NXE400 require post-processing and cleaning in accordance with the company’s recommendations and can be autoclaved, machined, tapped, or polished to deliver desired production finishes.

Partnered with Henkel

Unique Features
  • Hi impact polypropylene-like performance
  • Biocompatible medical-grade
  • Suitable for Autoclaving tapping and machining
  • Highly strong & durable
  • Can be polished for maximum clear finish
Use Cases and Applications
  • Biocompatible, medical and wearable devices: orthotics guides, braces ventilator parts and respirators
  • Personalized audio products
  • Nasopharyngeal swabs
  • Diving gear
  • Athletic wearables
Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength at Break ASTM D638 38 ± 1.4 MPa 5511 ± 203 psi
Tensile Strength at Yield ASTM D638 29.36 ± 1.3 MPa 4258 ± 188 psi
Young’s Modulus ASTM D638 1245± 43 MPa 181 kpsi
Elongation at Break ASTM D638 141 ± 4% 141 ± 4%
Flexural Strength at Yield ASTM D790 37.6± 2.56 MPa 5511± 371 psi
Flexural Modulus ASTM D790 1022± 76 MPa 148 kpsi
Flexural Strain at Break ASTM D 790 >10% >10%
Notched Izod Impact Strength ASTM D 256 42.6±5 J/m 0.798 ft-lb/in
HDT @ 0.455MPa ASTM D 648 40°C 104°F
Shore Hardness (0s, 3s) D scale ASTM D2240 70, 74

 

 

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xCE-Black  – Functional

High performance polymer for producing end-use plastic parts and injection molding tools in minutes. Nexa3D’s new material is a single cure polymer that delivers higher flexural strength compared to those typically achieved only in dual cure cyanate ester resins. xCE-Black has excellent isotropic properties and exhibit long-term environmental stability.

xCE-Black is used to produce injection molding tools for a wide range of thermoplastic polymers including PP, PE, HDPE and PETG. Molds printed from xCE-Black were successfully injected hundreds of times at temperatures between 230°C and 280°C without any visible mold temperature degradation or adhesion, and without the use of any mold release agents.

Unique Features
  • High performance accurate
  • High Flexure Strength
  • High Temperature resistance
Applications
  • Automotive under hood and interior parts
  • Serial production of small industrial parts
  • Production of injection molding inserts
Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength

ASTM D638

69 ± 2 MPa

9932 ± 324 psi

Tensile Modulus ASTM D638

2.84 ± 0.13 GPa

412 ± 18 kpsi

Elongation at Break ASTM D638

8.0 ± 0.4%

8.0 ± 0.4%

Flexural Strength ASTM D790

135 MPa

19.6 kpsi

Flexural Modulus

ASTM D79

3.25 GPa

471 ksi
Notched Izod Impact Strength

ASTM D256

20 J/m 0.33 ft-lbs/in
Glass Transition

DMA, E”

128°C 262°F
Hardness

ASTM D2240

89 89

 

 

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3843-xABS Black  – Functional

High performance, high modulus material that boasts excellent flexural and tensile physical properties with a relatively high degree of elongation. 3843xABS (Powered by LOCTITE®) Black displays high green strength and excellent heat deflection temperature, enabling it to print accurately and function in a wide variety of applications including mechanical assemblies for robotics and automation machinery, bracket, levers and arms for manufacturing stations, and a variety of drones and last mile transportation vehicles parts and assemblies.

Partnered with Henkel

Unique Features
  • high performance
  • high modulus
  • excellent flexural and tensile physical properties
Applications
  • Mechanical assemblies (robotics, automation machinery, bracket)
  • Levers and arms for manufacturing stations
  • Parts and assemblies

 

Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength ASTM D638 60 ± 1 MPa 8702 ± 145 psi
Tensile Modulus ASTM D638 1.89 ± 52 GPa 274 ± 7.5 kpsi
Elongation at Break ASTM D638 47 ± 8%
Flexural Strength ASTM D790 80.6 MPa 11690 psi
Flexural Modulus ASTM D790 1.86 GPa 270 kpsi
Notched Izod Impact Strength ASTM D256 53.8 J/m 1.01 ft-lbs/in
Heat Deflection Temperature ASTM D648 80°C 176°F
Hardness ASTM D2240 86

 

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xGPP-Translucent – TOUGH, ACCURATE, FAST

Unique Features
  • No Water uptake
  • Fast Printing Speed
  • Low Shrinkage
  • High Accuracy
Rapid Iterations

Performance Prototype

Functional end use parts

Air duct

Fluid flow models

Snapp fit

Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength ASTM D638 60MPa 8.6 KSI
Tensile Modulus ASTM D638 2.3 GPa 332.8 KSI
Elongation at Break ASTM D638 5.5%
At 0.45 MPa | 66PSI 61°C 138.2°F
At 1.82 MPa | 264 PSI 51°C 127.4°F
Hardness ASTM D2240 88

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xGPP-Gray – High detail, Great surface finish

Unique Features
  • Great surface finish
Rapid Iterations

Rapid Iterations

Form, fit and function analysis

Demonstration & Communication

Topology optimization studies

DfAM analysis

Gauges & Fixtures

Primed for painting or plating

Finely Crafted Details

Injection mold quality & precision

Industrial grade Durability & Assembly

 

Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength ASTM D638 30MPa 4.3 KSI
Tensile Modulus ASTM D638 2.1 GPa 303.1 KSI
Elongation at Break ASTM D638 2%
Elongation at Yield ASTM D638 5%
At 0.45 MPa | 66PSI 59°C 138.2°F
At 1.82 MPa | 264 PSI 53°C 127.4°F
Glass Transition DMA, E” 93°C 199.4°F
Hardness ASTM D2240 84

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xGPP- Blue – DRAFT – LIGHTNING SPEEDS

Unique Features
  • Fastest Printing Speed in it’s class
  • Fully Functional Prototypes
Rapid Iterations

Rapid Iterations

Form, fit and function analysis

Demonstration & Communication

Topology optimization studies

 

Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength ASTM D638 32.4 GPa 4.7 KSI
Tensile Modulus ASTM D638 2.2 GPa 312.4 KSI
Elongation at Break ASTM D638 3.15%
At 0.45 MPa | 66PSI 59°C 138.2°F
At 1.82 MPa | 264 PSI 53°C 127.4°F
Glass Transition DMA, E” 93°C 199.4°F
Hardness ASTM D2240 80


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KeyModel Ultra

Unique Features
  • Accurate
  • Easy thermoforming release
  • Flawless detail
  • Carve-able without chipping
Applications
  • Dental thermoforming application(100um)
  • Dental removal die and model application (50um)
Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength

ASTM D638

50MPa

7252 psi

Tensile Modulus ASTM D638

1700 MPa

247 kpsi

Elongation at Break ASTM D638

5%

5%

Flexural Strength ASTM D790

70 MPa

10153 psi

Flexural Modulus

ASTM D79

1940 MPa

281 kpsi
Viscosity @ 25C (cP)

ASTM D7867

500-600 500-600

 

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KeySplint Soft

Unique Features
  • Biocompatible
  • Strong
  • Flexible
  • Easy to polish
  • Easily Cleaned
Applications
  • Splints, night guards and bleaching trays (100um)
Mechanical Properties
Measurement Condition Metric Imperial
Flexural Strength

ASTM D790

44 Mpa

6382 psi

Flexural Modulus ASTM D790

1100 Mpa

160 kpsi

Elongation at Break ASTM D638

110%

110%

Shore D Hardness ASTM D2240

80 Shore D

IZOD Impact (Notched)

ASTM D256

45 J/m

Ultimate Flexural Strength

ISO 20795-2

2.6 Mpa 377 psi
Flexural Modulus

ISO 20795-2

135 Mpa 19.58 kpsi
Sorption

ISO 20795-2

< 18 ug/mm3
Solubility

ISO 20795-2

< 4.8 ug/mm3
Free Monomer Extraction

ISO 20795-2

< 2.2%
Cytotoxicity

ISO 10993

PASS
Irritation

ISO 10993

PASS
Sensitization

ISO 10993

PASS
Viscosity @ 25C (cP)

ASTM D7867

600-800 600-800

 

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KeyGuide

Unique Features
  • Biocompatible
  • Strong
  • Easy to Polish
  • Autoclavable
Applications
  • Surgical guides (100um)
Mechanical Properties
Measurement Condition Metric Imperial
Flexural Strength

ASTM D790

105 Mpa

15229 psi

Flexural Modulus ASTM D790

2400 Mpa

348 kpsi

 

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KeyTray

Unique Features
  • Biocompatible
  • Strong
  • No preliminary casting required
  • Improved impression accuracy
  • Compound waxes and border molding materials will adhere to tray
Applications
  • Customized impression trays
Mechanical Properties
Measurement Condition Metric Imperial
Tensile Strength

ASTM D638

62 MPa

8992 psi

Tensile Modulus ASTM D638

2056 MPa

298 kpsi

Elongation at Break ASTM D638

26%

26%

Flexural Strength ASTM D790

85 MPa

12328 psi

Flexural Modulus

ASTM D790

1913 MPa

277 kpsi
Shore D Hardness

ASTM D2240

86.5 Shore D

 

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