Part Design
Spacers were added to ensure stability during overmolding. Iterations were closely observed.
Freeform Injection Molding Orange Peeler
FIM Project Stats
- Client: SK Industriemodell
- Material: PP and TPE
- Tool Design: 30 minutes
- Printer Used: XiP Desktop 3D Printer
- Print Time: 1h 2min for all 4 tool sets
- xMOLD Resin Consumed: 140ml
- Other Info: Open/Close tool for multiple shots, foil used in xMOLD tools for texturing, parts were taken out instantly.
Challenge
Starting with an idea, CAD drawings were developed without initially printing the part. The focus was on creating a functional part for injection molding, ensuring strong adhesion between the rigid core and soft handle.
Solution
The development process led to a solid product design, ready for steel tooling with confidence. The case highlights the importance of early iterations for validating concepts.
Explore Timeline
Mold Design and Timing
Mold design was completed in 30 minutes. Foil was applied to the printed mold, which was later used to replicate the design in steel tooling.
Printed Tooling
Print time was 1 hour and 2 minutes for all four tool halves
Total Time to First Injected Molded Part
First parts were ready within 5 days, significantly faster than conventional tooling.
Total Production Time to Part:
From CAD Design to First Molded Part—1h 2min for all 4 Mold Sets
Observations
The fast iteration process helped ensure confidence in the final design before transitioning to steel tooling, showcasing the efficiency of the approach.
