Case Studies

Perrigo Packaging Challenge

Perrigo Case Study

Perrigo adopted Nexa3D’s NXE 400Pro 3D printer to reduce lead times for OEM packaging parts from two months to two hours. This in-house manufacturing prevents costly downtime, saving Perrigo $20,000 per hour in lost revenue and $8000 monthly on replacement parts, while ensuring continuous production with durable xABS3843 resin.

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Cost-Effective, Durable Prototypes with Advanced 3D Printing and Injection Molding

Innotech Case Study

Innotech Marine leveraged Nexa3D’s XiP Printer and Freeform Injection Molding to create durable, waterproof prototypes, reducing costs and accelerating time-to-market in the marine industry.

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SK Industriemodell used our Freeform Injection Molding process to provide the Vespa vintage community with high-quality, on-demand spare parts

Vespa Vintage Community Case Study

SK Industriemodell used Nexa3D Freeform Injection Molding to provide the Vespa vintage community with high-quality, on-demand spare parts. By leveraging the Nexa3D XiP Desktop Printer and xMOLD 3D printed tooling resin, they produced durable, heat-resistant air fans quickly and cost-effectively. This innovation met the community’s needs and expanded SKI’s services into the on-demand spare parts market.

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Electrostatically dissipative (xESD) 3D printing resin

xESD Case Study

By using xESD resin formulated for ultrafast LSPc 3D printing technology, the customer achieved high resolution, static dissipative performance, and significant cost savings, revolutionizing their production process for faster turnaround times and improved precision.

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Lalalands Footwear

Lalaland Case Study

Lalaland partnered with Nexa3D to use TPC material with their SLS printer, drastically reducing midsole production time from 26 to 3 hours. This innovation cut costs, streamlined production, and offered durability and customization options, revolutionizing footwear manufacturing.

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Integration of Additive Manufacturing and Injection Molding

Aitiip Case Study

Freeform Injection Molding, in conjunction with high-performance xPEEK inserts, empowered Aitiip to successfully produce a high-performance recycled injection-molded metal replacement part. Additionally, Aitiip was able to validate the part’s performance before committing to investments in tooling.

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Utilization of 3D printed tools

SPT Vilecon Case Study

With Freeform Injection Molding and XiP Desktop 3D Printer, SPT Vilecon was able to offer a customer developing an intravenous silicone product, early design and material verification by utilization of 3D printed tools.

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1. The GE Engine Bracket is a well-known reference part in the additive community. Now, it is also available in an injection-molded version

Fraunhofer Case Study

The Fraunhofer Institute has revolutionized Metal Injection Molding with 3D-printed tooling, introducing Freeform Injection Molding for rapid prototyping of complex metal parts, offering unprecedented efficiency and precision in manufacturing.

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3D printed part for tradeshow

MaxResolution3D and FormFoundation Case Study 

By utilizing NXE 400Pro 3D printers MaxResolution3D was able to design, print and deliver 500 parts to FormFoundation in just 5 days.

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